3D Prototyping what is it? And 4 reasons to use it for your next clothing line!

Today, I'm going to teach you something very important about manufacturing.
When you think of prototyping your designs, you probably think of building a one-of-a-kind early rendition, then rinsing and repeating until you have something perfect. These physical, traditional prototypes are also, yeah, 3D...but when we say "3D prototyping", we're actually referring to a different, much more efficient process.

Once upon a time, all design- not just clothing- was done by hand, with tools, by workers. This, however, is expensive, so US clothing manufacturers have gone overseas, where labor is cheaper and more plentiful...at the expense of American workers and ethical manufacturing.

Make no mistake: reducing labor cost is a smart business move, and any serious apparel entrepreneur should want to do it. But what if you were able to save money and American jobs?

This is where 3D prototyping comes in.

#1: FITTING SESSIONS ARE EASIER THAN EVER, THANKS TO CUSTOM AVATARS

Let's face it: not everyone looks like Angelina Jolie or Chris Hemsworth. (I certainly don't!) If you only design apparel around those body types, you're going to get a lot of unhappy consumers.

Using custom avatars, you can create your average body for the demographic you're targeting. You can really create any kind of custom avatar you want- what's important is that it matches with your target demographic.

Once you have a custom avatar and 3D prototyping, you get to perform virtual fitting sessions. Virtual fitting sessions will show how your design looks on a realistic human form, allowing you to spot and fix design issues more quickly, and see how well it actually fits.

With the right parameters, you can create a tension map, showing how the clothes fit the model, whether it's too tight, too loose or just right. All this without leaving your computer, without having to pay to get a traditional prototype manufactured or a model to try it on.

#2: 3D SAMPLES CAN BE USED FOR CROWDFUNDING, INVESTMENT, AND MARKETING PURPOSES

3D prototyping can also be used to create photorealistic renders of your product, which can then be used for marketing purposes.

Say, for instance, you want to launch a Kickstarter campaign for an innovative shoe design- 3D prototyping can get you a very enticing proof of concept at a fraction of the price.

#3: GREATLY STREAMLINES APPAREL CREATION PROCESS

Efficiency is the name of the game in business.

With traditional clothing and apparel manufacturing, you have four steps: design, prototype, tech design, and final manufacturing. The problem is that these steps cost time and labor that you're trying to save money on, and you may have to repeat these steps multiple times before you can finish the process.

With 3D prototyping, you can streamline the first three steps into one, which can be quickly and easily repeated and iterated on until you've reached perfection.

#4: IT'S CHEAPER AND MORE ETHICAL

You hear the horror stories all the time. People working for unimaginably low wages- children, even. Low safety standards. Accidents. Laborers overseas being cruelly exploited, en masse, for the benefit of American consumers.

If you're interested in ethical manufacturing, that probably bothers you. Fortunately, you don't need to stoop to that to be successful in this business- thanks to the reasons listed above, 3D prototyping will save you a lot of money, money that would normally be unfathomably more expensive with American manufacturing.

You won't be hiring as many workers, sure, but the ones you have will be safe, happy, and well-compensated for their work. And you will have a sustainable manufacturing model.

If all of this is compelling to you, then I want to help you out.

I run an Apparel Academy Mentoring Group. For $20, you can get a month of mentoring from myself and other experts at Clothier Design Source, where we can teach you all you need to know about manufacturing clothing and making the most of innovative technologies like 3D prototyping.

6 Surprises in the Apparel Industry

When you’re starting an apparel line, it’s easy to assume that all it takes to produce the designs you want is a few sketches, some fabric and a production team. But what you’ll find is that there are several aspects of the process that just may surprise you. That’s because there’s usually a ton more involved than you may expect. Here are six surprises in the apparel industry we’ve learned along the way:

1: YOU’LL PRODUCE LESS THAN YOU DESIGN

It’s not uncommon for entrepreneurs new to the fashion industry to underestimate how much goes into the process of manufacturing a clothing line. But we've found that you'll "over-design” and produce just a fraction of your concepts. For instance, it’s common to create 100 designs for your collection. But by the time you take it to an apparel factory for manufacturing, you may only create four to ten designs out of the entire collection. That’s because your designs get narrowed down by each step of the process. At market, you may only show 50 or 75 designs out of the 100 you first produced. Then those designs are edited even further so that it’s ready for manufacturing.

2: KNITS AND WOVENS ARE TWO VERY DIFFERENT WORLDS

When you create a knit collection versus a woven collection, you’ll soon learn that these are two very different worlds of fabric. There are apparel manufacturers, fabric vendors, pattern makers and even sewers that specialize in knit and others that specialize in woven fabrics. That means you’ll need to find the right team to handle the type of collection you’re trying to make. For example, if you design your apparel collection with woven materials, then you’ll need a cut and sew clothing manufacturer who specializes in wovens to produce the line for you.

3: THERE ARE DIFFERENT TYPES OF KNIT TECHNIQUES

From different gauges to various weaves, the world of knit fabrics is even more specialized than you may think. There are research and development (R&D) teams that even specialize in specific yarns and techniques. So, it’s worth doing your due diligence and finding an apparel manufacturer that specializes in the type of knit technique you need.

4: PRODUCT DEVELOPMENT IS VERY IMPORTANT

While it’s great to design clothes, if the clothes you’re making isn’t “production-friendly,” it won’t last. You have to take the necessary steps to produce a quality line especially since this can impact your brand's reputation. This includes making the time to develop a prototype, which is a key step we include in our four-step process at Clothier Design Source.

5: TIMELINES ARE EVERYTHING

It’s not uncommon to see fast fashion companies today create their own timelines and make clothes for customers in a matter of months or even weeks. But if you want to create an original collection and not follow copies, production takes time. You have to design seasons ahead of what's in stores today and work a year in advance. But getting these products to the consumer on time is less challenging when you opt to get your apparel made in America. A USA clothing factory can help speed up the time it takes to deliver the product for a USA-based audience since they are physically located near your base customer.

6: IT’S ALL ABOUT THE DETAILS

We've realized that every detail that goes into your garments matters. From the trims to the construction to the technical design, you have to consider every factor as it can impact the look and final cost of your apparel line. For example, if you design your apparel collection with knit materials, then you’ll need an apparel design factory, pattern maker, and technical designer who specializes in knits to produce the line for you.

FINAL THOUGHTS

Whether it’s a new apparel designer or a long-standing USA clothing manufacturer, we’ve partnered with a wide variety of apparel entrepreneurs and organizations to help them bring their vision to life, including helping them find out more about the apparel industry through the Apparel Academy and Facebook group, the Apparel Academy Mentoring group. Don’t be caught by surprise. Instead, team up with a fabric expert with the experience you need in finding the right fabrics for your clothing line. We're here to help you get started. Contact us

5 Things to Look for When Sourcing Your Fabric!

Today's apparel entrepreneurs know that becoming an expert in raw materials will give you the edge you need to market your apparel designer skills to clients.

But as a longtime apparel entrepreneur, I've learned that one of the essentials is knowing how to tell certain fabrics, and their construction, apart from others.

I've therefore put this list of five things to look for when sourcing your fabric. Knowing the answers to these key things will make all the difference in the world when it comes to the success of your fabric sourcing.

1. THE CONTENT TEST

The tag on any given shirt will only give you about 15% of the information you need about the content of the fabric. So to go to a manufacturer and say that you have a favorite shirt with material that is 97% cotton and 3% spandex, for instance, would only give the manufacturer a small glimpse into what you, precisely, are looking for.

2. IS THE FABRIC KNIT OR WOVEN?

This is one of the most basic elements of knowing your fabric. If you're new to the industry, however, you may not know this. A lot of people don't know the difference between the two fabrics. But knowing the difference is actually one of the key things that will answer a series of other questions for you. For instance, which manufacturer will you go to? What vendors will you outsource to? Most fabric mills specialize in either one or the other -- knit or woven -- so don't count on having a "one-stop shop" for your fabric, either.

3. WHAT TYPE OF KNOT OR WEAVE?

There are hundreds, if not thousands, of types of knots and weaves that are available. The trick is to determine which type, specifically, you are looking for. The way the fabric is tied together determine the type of knot -- or weave -- it is.

4. WHAT'S THE WEIGHT OF THE FABRIC?

Fabrics are measured by the gram. So, a fabric that's 199 g. is obviously going to be a different type of fabric than one that's 300 g. Even if two fabrics have the same characteristics as described above, they will be completely different fabrics if they have different weights.

5. WHAT'S THE GAUGE OF THE YARN?

You can have two fabrics that have the same characteristics in every other category, but if they have two different gauges of yarn, they will be two completely different fabrics.

FOR APPAREL DESIGNERS: CONCEPTION TO COMPLETION

To succeed in this competitive line of work, consider teaming up with a fabric expert. Many US clothing manufacturers and apparel designers partner with Clothier Design Source for this very reason.

We source fabrics from wholesale vendors across the globe and can arrange made-to-order or specially developed custom fabrics. We listen to your vision, suggest the best raw materials, and present you with hand-selected swatches to evaluate.

You select the perfect material and let us take care of the sourcing, ordering, or other requirements.

Interested to know more? Get tips and descriptions on clothing design services and all related apparel development issues by subscribing to our YouTube channel today. Or click here to join our Apparel Entrepreneur Academy!